Are you looking to store items with an expiration date or keep track of batches and product series? Push back racks employing the FIFO principle (first-in-first-out) is an excellent option. The first pallets to be stored are also the first to be taken away (FIFO). In addition, push back racks serve as buffer warehouses for receiving items and automate shipping.
Push-Back FIFO Racking
Push-Back FIFO Racking is a live storage solution for pallet accumulation that manages unit loads using the FIFO approach (First in, First out).
Pallets are stored by pushing the following ones towards the back of the racking with a modest regulated force, and this sort of pallet racking only has one loading and unloading location at the front of the structure.
Depending on the mode of movement, there are two types of Push-Back racking systems:
- Push-back with shuttles: In the shuttle system, each pallet is dumped on a shuttle, which moves on tracks with a modest incline, except for the first one.
- Push-back using rollers: Pallets are moved using roller beds that are attached to the framework at a modest inclination.
Strategy of The Pushback System
Pushback rack can offer your automating warehouse high-density storage, as well as more pallet locations and fewer aisles, making it the best space-saving solution. The new rack system also meets the requirements for a FIFO (First in, First Out) inventory system, which improves ingredient access and inventory management.
Furthermore, the food industry is one of the greatest consumers of FIFO pushback rack systems, which is understandable given how important they are to their operations. Compared to standard selected pallet racking, the pushback storage rack can provide up to 90% additional storage capacity.
Pallets are loaded using a forklift and nested carts on inclined rails. The next pallet loaded pushes each pallet back, revealing the following cart.
The front pallet is removed for unloading, allowing subsequent carts to slide smoothly to the front. Fewer aisles and forklifts are required with high-density storage systems.
Your warehouse can have more than 2000 pallet locations, necessitating a sturdy solution. And for that, Steel King racks provide the quality and durability as well as ease.
What Are the Benefits of Push Back Rack System?
- Pushback pallet racking can be set up as a single bay or in a back-to-back configuration.
- Pushback racking optimizes warehouse capacity and space usage by storing multiple SKUs on several levels of lanes for convenient product access.
- Some pushback racking is available on series 2300 wheels or with a stacked wheel cart.
- Depending on product volume and warehouse configuration, two, three, four, five, and six pallet deep versions are available.
As mentioned earlier, push back racking is a sort of pallet storage system that allows for the storage of 2–6 pallets deep on both sides of an aisle, resulting in higher storage density than conventional pallet rack systems.
A FIFO system called a pushback rack is made up of an inclined rail portion that runs the length of the storage lane.
What Are the Applications of Push-Back Racking?
Push back storage systems save a lot of space in the warehouse and offer fast product rotation for FIFO approach. As a result, they are suggested for use in the following scenarios:
- Storage of non-perishable products that are homogeneous and have a long expiration date.
- Warehouses with a wide range of product references; each lane can be set aside for a certain reference type.
- Warehouses that necessitate the use of a push-back system in conjunction with other forms of pallet racking or for manual picking due to their storage requirements.
- Warehouses with a small number of unit loads per reference, because each lane can only keep a maximum of 6 unit loads, depending on the system.
- Installation in warehouses with cold rooms or freezing chambers is possible.
Importance of Industrial Racking Systems
Industrial racking systems range from single pallet storage racks to drive-in/drive-out systems to push back racks. In truth, choosing the best automating warehouse racking and designing a warehouse can be a bit difficult.
Other industrial racking choices can slow down the picking and storage process, resulting in damage or additional obsolescence, whereas the correct storage racking system for your area and product mix can improve the productivity of your overall warehouse operation.
Combining various types of warehouse pallet racking, such as FIFO pallet racking, traditional industrial racking systems, and an automated storage and retrieval system (AS/RS) integrated with a warehouse execution system (WES), may result in the most efficient and effective use of available floor space.
As a result, you’ll save money on inventory management charges including damage, obsolescence, and carrying costs.
Summing It Up
Hence, the rack system can also be painted in bespoke colors to match your company’s logo, which is an extra advantage. This choice can be made to guarantee that each area of the pushback rack is light enough for forklift operators to see clearly.
Overall, the solution can make room for future development, expansion, and a slew of other cool features.
Contact MWI Solutions if you want to learn more about FIFO push back racking systems or any other type of automating warehouse storage racks. Our team of warehousing experts will be pleased to talk about your racking requirements.
